Thermistor Motor Protection Relay DG 3802 – Reliable Protection against Over-Temperature with Thermistor/ PTC Resistor Sensor and Bimetal Breakers


The Ther­mistor Motor Protec­tion Relay DG 3802 protects motors und machines against over-tem­pera­ture caused by heavy starting duties, braking, under-voltage, over-voltage and high swit­ching fre­quencies.

  • Reliable overtemperature protection
    Up to 6 thermistors or bimetal switches, wire break detection in the sensor input
  • Fault message in closed-circuit operation
    2 output relays not activated in the event of fault, restart via auto-reset
  • Status indication by LED
    Easy monitoring and switching point adjustment
  • Protective Separation acc. to EN 61010
    Protects service personnel and downstream devices against impermissibly high voltage
  • High reliability and noise immunity
    No microprocessor, no integrated software
  • Extremely slim design
    12.5 mm slim housing for a simple and space saving DIN rail mounting
  • 5 Years Warranty
    Defects occurring within 5 years from delivery date shall be remedied free of charge at our plant
Datasheet
User Manual

Additional appli­cations include monito­ring the tempe­rature of trans­formers, pumps, centri­fuges, motor bearings, gear­boxes, oil and coolants and the avoidance of thermal over­load in the event of impeded cooling and high ambient tempe­ratures.

The tempe­rature is moni­tored directly at the winding using ther­mistors or bimetal switches. Up to 6 sensors can be connected in series. When a certain resistance is reached, the output relays switch off. Restarting takes place after cooling down via auto-reset.

The motor protection relay works with open circuit operation and also detects broken wire in the sensor circuit. The monito­ring state is indi­cated by a yellow LED. The relay change­over-contact switches high power loads up to 6 A.

The Protec­tive Sepa­ration and the 24 V DC power supply makes the DG 3802 uni­ver­sally appli­cable for all measure­ment and indus­trial appli­cations, as well as for building auto­mation.

Product line

Device Order No.
Thermistor Motor Protection Relay DG 3802

 

Technical Data

Input

Monitoring sensors Thermistor/ PTC Resistor Sensor and Thermical Bimetal Switches
(breakers, e.g. Klixon)
Monitoring function Over-temperature protection in open circuit operation,
restart via auto-reset
Number of sensors 1 … 6 pcs
Sensor load ≤ 1 mA / 1 V / 1 mW
Threshold value ≥ 3 kΩ (relays drop out)
Release value ≤ 1.7 kΩ (relays pick up)

Output

Contact type 2 isolated changeover relays (SPDT), synchronous switching
Switching capability AC max. 250 V / 6 A,     1500 VA
Switching capability DC max. 250 V / 0.2 A,    115 V / 0.3 A,     30 V / 6 A
Recommended minimum load 300 mW / 5 V / 5 mA
Status indication yellow LED
Response time < 50 ms

General Data

Switch error < 5 %
Temperature coefficient 1) < 0.03 %/K
Test voltage 4 kV AC, 50 Hz, 1 min. input against power supply against both switching outputs
3 kV AC, 50 Hz, 1 min.  switching output 1 against switching output 2
Working voltage
(Basic Insulation) 2)
1000 V AC/DC for overvoltage category II and 600 V AC/DC for overvoltage category III according to DIN EN 61010 with pollution degree 2 between input, power supply and both switching outputs. Furthermore 300 V AC/DC between output 1 and output 2.
Protection against electrical shock 2) Protective separation according to DIN EN 61140 by reinforced insulation according to DIN EN 61010 up to 600 V AC/DC at overvoltage category II and 300 V AC/DC at overvoltage category III at pollution degree 2 between input, power supply and both switching outputs.
Furthermore 300 V AC/DC between output 1 and output 2.
Power supply 24 V DC,   15 %, approx. 0.7 W
Ambient temperature Operation
Transport and storage
–20 °C to +60 °C    (-4 to +140 °F)
–35 °C to +85 °C    (-31 to +185 °F)
EMC 3) EN 61326 -1
MTBF (acc. to EN 61709 / SN 29500) 361.5 years (Tamb. 40 °C, FIT 315.5)
Construction 12.5 mm (0.5″) housing, protection class IP 20, mounting on 35 mm DIN rail acc. to EN 60715
Connection Captive plus-minus clamp screws, Wire cross-section max. 2.5 mm² / AWG 14
Stripped length 6 … 8 mm / 0.28 in, Screw terminal torque 0.8 Nm / 7 lbf in
Weight 70 g
  1. Average TC related to full scale value in specified operating temperature range, reference temperature 23 °C
  2. For applications with high working voltages, ensure there is sufficient spacing or isolation from neighboring devices and protection against electric shocks
  3. Minor deviations possible during interference

Block diagram

Dimensions

Terminal assignments

  • 1.1 +Power supply +
  • 1.2 −Power supply −
  • 3.1Input
  • 3.2Input
  • Output 1
  • 4.1COM
  • 4.2NO
  • 5.1NC
  • Output 2
  • 6.1COM
  • 6.2NO
  • 5.2NC

Do not connect terminal 2.1 and 2.2





Technical advice: 03303 / 50 40 66

Technical advice for this product


    In accordance with the General Data Protection Regulation (GDPR), we are obliged to inform you about the collection of data. We meet this obligation by referring to our privacy notice.



    Thermistor Motor Protection Relay DG 3802 – Reliable Protection against Over-Temperature with Thermistor/ PTC Resistor Sensor and Bimetal Breakers

    The Ther­mistor Motor Protec­tion Relay DG 3802 protects motors und machines against over-tem­pera­ture caused by heavy starting duties, braking, under-voltage, over-voltage and high swit­ching fre­quencies.

    • Reliable overtemperature protection
      Up to 6 thermistors or bimetal switches, wire break detection in the sensor input
    • Fault message in closed-circuit operation
      2 output relays not activated in the event of fault, restart via auto-reset
    • Status indication by LED
      Easy monitoring and switching point adjustment
    • Protective Separation acc. to EN 61010
      Protects service personnel and downstream devices against impermissibly high voltage
    • High reliability and noise immunity
      No microprocessor, no integrated software
    • Extremely slim design
      12.5 mm slim housing for a simple and space saving DIN rail mounting
    • 5 Years Warranty
      Defects occurring within 5 years from delivery date shall be remedied free of charge at our plant
    Datasheet
    User Manual

    Additional appli­cations include monito­ring the tempe­rature of trans­formers, pumps, centri­fuges, motor bearings, gear­boxes, oil and coolants and the avoidance of thermal over­load in the event of impeded cooling and high ambient tempe­ratures.

    The tempe­rature is moni­tored directly at the winding using ther­mistors or bimetal switches. Up to 6 sensors can be connected in series. When a certain resistance is reached, the output relays switch off. Restarting takes place after cooling down via auto-reset.

    The motor protection relay works with open circuit operation and also detects broken wire in the sensor circuit. The monito­ring state is indi­cated by a yellow LED. The relay change­over-contact switches high power loads up to 6 A.

    The Protec­tive Sepa­ration and the 24 V DC power supply makes the DG 3802 uni­ver­sally appli­cable for all measure­ment and indus­trial appli­cations, as well as for building auto­mation.

    Product line

    Device Order No.
    Thermistor Motor Protection Relay DG 3802

     

    Technical Data

    Input

    Monitoring sensors Thermistor/ PTC Resistor Sensor and Thermical Bimetal Switches
    (breakers, e.g. Klixon)
    Monitoring function Over-temperature protection in open circuit operation,
    restart via auto-reset
    Number of sensors 1 … 6 pcs
    Sensor load ≤ 1 mA / 1 V / 1 mW
    Threshold value ≥ 3 kΩ (relays drop out)
    Release value ≤ 1.7 kΩ (relays pick up)

    Output

    Contact type 2 isolated changeover relays (SPDT), synchronous switching
    Switching capability AC max. 250 V / 6 A,     1500 VA
    Switching capability DC max. 250 V / 0.2 A,    115 V / 0.3 A,     30 V / 6 A
    Recommended minimum load 300 mW / 5 V / 5 mA
    Status indication yellow LED
    Response time < 50 ms

    General Data

    Switch error < 5 %
    Temperature coefficient 1) < 0.03 %/K
    Test voltage 4 kV AC, 50 Hz, 1 min. input against power supply against both switching outputs
    3 kV AC, 50 Hz, 1 min.  switching output 1 against switching output 2
    Working voltage
    (Basic Insulation) 2)
    1000 V AC/DC for overvoltage category II and 600 V AC/DC for overvoltage category III according to DIN EN 61010 with pollution degree 2 between input, power supply and both switching outputs. Furthermore 300 V AC/DC between output 1 and output 2.
    Protection against electrical shock 2) Protective separation according to DIN EN 61140 by reinforced insulation according to DIN EN 61010 up to 600 V AC/DC at overvoltage category II and 300 V AC/DC at overvoltage category III at pollution degree 2 between input, power supply and both switching outputs.
    Furthermore 300 V AC/DC between output 1 and output 2.
    Power supply 24 V DC,   15 %, approx. 0.7 W
    Ambient temperature Operation
    Transport and storage
    –20 °C to +60 °C    (-4 to +140 °F)
    –35 °C to +85 °C    (-31 to +185 °F)
    EMC 3) EN 61326 -1
    MTBF (acc. to EN 61709 / SN 29500) 361.5 years (Tamb. 40 °C, FIT 315.5)
    Construction 12.5 mm (0.5″) housing, protection class IP 20, mounting on 35 mm DIN rail acc. to EN 60715
    Connection Captive plus-minus clamp screws, Wire cross-section max. 2.5 mm² / AWG 14
    Stripped length 6 … 8 mm / 0.28 in, Screw terminal torque 0.8 Nm / 7 lbf in
    Weight 70 g
    1. Average TC related to full scale value in specified operating temperature range, reference temperature 23 °C
    2. For applications with high working voltages, ensure there is sufficient spacing or isolation from neighboring devices and protection against electric shocks
    3. Minor deviations possible during interference

    Block diagram

    Dimensions

    Terminal assignments

    • 1.1 +Power supply +
    • 1.2 −Power supply −
    • 3.1Input
    • 3.2Input
    • Output 1
    • 4.1COM
    • 4.2NO
    • 5.1NC
    • Output 2
    • 6.1COM
    • 6.2NO
    • 5.2NC

    Do not connect terminal 2.1 and 2.2





    Technical advice: 03303 / 50 40 66

    Technical advice for this product


      In accordance with the General Data Protection Regulation (GDPR), we are obliged to inform you about the collection of data. We meet this obligation by referring to our privacy notice.



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