Block-and-Bleed Valve on a Pressure Transmitter: Isolate, Vent and Test Without Process Errors

A pressure transmitter needs to be checked while the plant remains in operation. The block...

Temperature Switch Cycles Too Frequently: Correctly Set Hysteresis, Deadband and Sensor Position

A fan switches on, turns off again a few seconds later and shortly afterwards switches...

Pressure Measurement in Refrigeration Systems: Correctly Accounting for Refrigerants, Pulsations and Low Temperatures

A pressure sensor on the high-pressure side of a refrigeration system shows plausible values while...

Oxygen Deficiency or CO₂ Hazard: Why an O₂ Sensor Does Not Replace Carbon Dioxide Monitoring

An oxygen sensor is installed in a cold room, fermentation cellar or laboratory. The display...

Synchronising Multiple Data Loggers: Correctly Comparing Clock Deviations and Measurement Channels

Three data loggers are monitoring a test bench simultaneously. One device records pressure, another temperature...

Checking a Hydrogen Measuring Point for Leaks: Correctly Assess Threads, Adapters and Leak Rate

A pressure sensor is installed on a hydrogen line, the thread is firmly tightened and...

Extending an Inductive Displacement Sensor Cable: Correctly Accounting for Cable Capacitance, Signal Conditioner and Zero Point

An inductive displacement sensor works perfectly on a test bench. After a machine modification, however,...

Humidity Sensor After Condensation: How to Assess Recovery Time, Drift and Permanent Damage

A humidity sensor has been continuously indicating 100% RH since a temperature change. The cold...

Evaluating Compressed-Air Leakage After Repair: Verifiably Demonstrating Leakage Rate and Savings

A compressed-air leak was located using an ultrasonic instrument, marked and subsequently repaired. During the...

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