DBS Pressure monitors / pressure limiters


In many aspects, safety engineered pressure limiters offer a higher degree of safety compared with normal pressure switches and are therefore especially suitable for chemical process engineering and thermal installations in which safety is an especially critical factor in pressure monitoring. Pressure switches can also be used in Ex- zones (zone 0, 1, 2 and 20, 21, 22) and, in all cases, require an isolating amplifier.
The isolating amplifier is also responsible for monitoring lines for short circuit and line break and therefore offers an additional safety advantage – even in non Ex-zones. For Ex-applications, the isolating amplifier must be installed outside the Ex-zone. The lines between the isolating amplifier and the pressure switch are monitored for short circuit and line break.

SIL 2 according IEC 61508-2

Datenblatt
Bedienungsanleitung

Technical data

Greater safety

· in process engineering and chemical installations,
· in gas and liquid gas installations

 

Basic features:

– “Of special construction” according to VdTÜV Memorandum “Pressure 100”
– Line break and short circuit monitoring-between pressure switch and isolating amplifier
– Suitable for Ex-areas (zone 0, 1 & 2 or 20, 21 & 22) (explosion protection Ex-i)
– Protection class IP 65
– Plastic-coated housing (chemical version)

 

Options:
– Limiter with internal interlock

 

Type specific features:

– Self-monitoring sensors
– Positive opening microswitches
– Gold plated contacts
– TÜV, DVGW component tests

 

 

Safety requirements for pressure limiters
Pressure limiters “of special construction” (DBS) must fulfil additional safety requirements, i.e. breakage or leakage in the mechanical part of the sensor must lead to shutdown to the safe side. The pressure limiter must respond as if the system pressure had already exceeded the maximum limit. The control circuit for the pressure limiter must also be considered from the point of view of safety, as short circuits in the supply lines or other faults in the control current circuit can lead to dangerous conditions.
Switching element with positive opening operation and gold plated contacts
The microswitch is equipped with positive opening operation. Rather than transmitting the plunger force via a spring, which is the usual method with most microswitches, this newly developed microswitch has an additional lever which transmits the movements of the pressure bellows positively to the contact lever. If the spring breaks, the contact lever is moved directly.
Line break and short circuit monitoring in the control circuit
The resistor connected in series with the switching contact limits the current to a defined value with the switch closed. In the event of short circuit in the area between the isolating amplifier and the series resistor, the current rises above the predetermined limit value, the relay of the isolating amplifier drops out, the output current circuit is interrupted and thus the safe condition is achieved. In the event of a line break, the current flow is interrupted, the relay drops to the safe side and interrupts the output current circuit (safety sequence). Furthermore, the isolating amplifier is designed so that, if faults occur in the electronics (conductor interruption, component defect etc.) and in the resulting situations, the safe shutdown condition is assured. These characteristics of the safety engineered isolating amplifier, including line break and short circuit monitoring, satisfy the requirements of DIN/VDE 0660, Part 209.
Connection diagram
For pressure monitoring in Ex-areas, the isolating amplifier must be installed outside the Ex-zone.
The pressure limiter has an intrinsically safe control current circuit (Ex-i). This arrangement is suitable
for zones 0, 1 and 2, 20, 21 and 22.









Technical advice: 03303 / 50 40 66

Technical advice for this product


    In accordance with the General Data Protection Regulation (GDPR), we are obliged to inform you about the collection of data. We meet this obligation by referring to our privacy notice.



    DBS Pressure monitors / pressure limiters

    In many aspects, safety engineered pressure limiters offer a higher degree of safety compared with normal pressure switches and are therefore especially suitable for chemical process engineering and thermal installations in which safety is an especially critical factor in pressure monitoring. Pressure switches can also be used in Ex- zones (zone 0, 1, 2 and 20, 21, 22) and, in all cases, require an isolating amplifier.
    The isolating amplifier is also responsible for monitoring lines for short circuit and line break and therefore offers an additional safety advantage – even in non Ex-zones. For Ex-applications, the isolating amplifier must be installed outside the Ex-zone. The lines between the isolating amplifier and the pressure switch are monitored for short circuit and line break.

    SIL 2 according IEC 61508-2

    Datenblatt
    Bedienungsanleitung

    Technical data

    Greater safety

    · in process engineering and chemical installations,
    · in gas and liquid gas installations

     

    Basic features:

    – “Of special construction” according to VdTÜV Memorandum “Pressure 100”
    – Line break and short circuit monitoring-between pressure switch and isolating amplifier
    – Suitable for Ex-areas (zone 0, 1 & 2 or 20, 21 & 22) (explosion protection Ex-i)
    – Protection class IP 65
    – Plastic-coated housing (chemical version)

     

    Options:
    – Limiter with internal interlock

     

    Type specific features:

    – Self-monitoring sensors
    – Positive opening microswitches
    – Gold plated contacts
    – TÜV, DVGW component tests

     

     

    Safety requirements for pressure limiters
    Pressure limiters “of special construction” (DBS) must fulfil additional safety requirements, i.e. breakage or leakage in the mechanical part of the sensor must lead to shutdown to the safe side. The pressure limiter must respond as if the system pressure had already exceeded the maximum limit. The control circuit for the pressure limiter must also be considered from the point of view of safety, as short circuits in the supply lines or other faults in the control current circuit can lead to dangerous conditions.
    Switching element with positive opening operation and gold plated contacts
    The microswitch is equipped with positive opening operation. Rather than transmitting the plunger force via a spring, which is the usual method with most microswitches, this newly developed microswitch has an additional lever which transmits the movements of the pressure bellows positively to the contact lever. If the spring breaks, the contact lever is moved directly.
    Line break and short circuit monitoring in the control circuit
    The resistor connected in series with the switching contact limits the current to a defined value with the switch closed. In the event of short circuit in the area between the isolating amplifier and the series resistor, the current rises above the predetermined limit value, the relay of the isolating amplifier drops out, the output current circuit is interrupted and thus the safe condition is achieved. In the event of a line break, the current flow is interrupted, the relay drops to the safe side and interrupts the output current circuit (safety sequence). Furthermore, the isolating amplifier is designed so that, if faults occur in the electronics (conductor interruption, component defect etc.) and in the resulting situations, the safe shutdown condition is assured. These characteristics of the safety engineered isolating amplifier, including line break and short circuit monitoring, satisfy the requirements of DIN/VDE 0660, Part 209.
    Connection diagram
    For pressure monitoring in Ex-areas, the isolating amplifier must be installed outside the Ex-zone.
    The pressure limiter has an intrinsically safe control current circuit (Ex-i). This arrangement is suitable
    for zones 0, 1 and 2, 20, 21 and 22.









    Technical advice: 03303 / 50 40 66

    Technical advice for this product


      In accordance with the General Data Protection Regulation (GDPR), we are obliged to inform you about the collection of data. We meet this obligation by referring to our privacy notice.



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