- Force-measuring device combination consisting of an external measurement sensor and a high-resolution display unit
- Ideal for force measurement of very slight forces or loads in machines and plants
- Real time or Peak Hold Mode to observe transcients or capture peaks
- Push & Pull function to capture tensile and compressive forces
- Mini Statistics Kit: calculates the average result from up to ten stored single results, min., max., n
- Function to set limits: Input of an upper/lower limit value. A visual and acoustic signal supports the measuring operation
- Rechargeable battery pack internal, battery charger included
- Depending on the display unit, only one measuring cell can be connected
- Suitable for all SAUTER test stands (When ordering a test stand please state)
- Technical data
- External sensor: Dimensions LxWxH 76x65x22 mm, net weight approx. 0,3 kg (without sensor)
- Cable length for display unit approx. 2 m
- Tolerance 1 % of [Max]
- Selectable measuring units: N, kg, lb
- Overload protection: 150 % of [Max]
- Turnable display with backlight
- Digital force gauge with remote sensor
- Data interface RS-232
- Selectable measuring units: N, lb, kg, kN, t
- Real time or Peak Hold Mode to observe transcients or capture peaks
- Function to set limits, programming of Max./Min., in pull and push direction, with output of audible and optical signal. Ideal mode for efficient and accurate testing of standard parts
- Auto-Power-Off
- Mini Statistics Kit: calculates the average result from up to ten stored single results, min., max., n
- Turnable display with backlight
- Can be mounted on all manual test stands
- Digital force gauge with internal sensor
- Data interface RS-232, included
- Standard attachments: as shown below, extension rod: 90 mm
- Delivered in a hard carrying case
- Selectable measuring units: N, lb, kg
- Real time or Peak Hold Mode to observe transcients or capture peaks
- Function to set limits, programming of Max./Min., in pull and push direction, with output of audible and optical signal. Ideal mode for efficient and accurate testing of standard parts
- Auto-Power-Off
- Mini Statistics Kit: calculates the average result from up to ten stored single results, min., max., n
- Turnable display: automatic direction identification
- Secure operability due to ergonomic design
- Real time or Peak Hold Mode to observe transcients or capture peaks
- Selectable measuring units: N, lb, kg, oz
- Auto-Power-Off
- With one of the two optional attachments for tensile strength testing, the SAUTER FK can become a tensiometer for testing the material tension characteristics of cables, threads, wires, twine etc. (see accessories)
- Standard attachments: as shown below, extension rod: 90 mm
- Can be mounted on all test stands
- Turnable display with backlight
- Real time or Peak Hold Mode to observe transcients or capture peaks
- Metal housing for durable usage in harsh environmental conditions
- Can be mounted on all SAUTER test stands
- Capacity display: A bar lights up to show how much of the measuring range is still available
- Function to set limits, programming of Max./Min., in pull and push direction, with output of audible and optical signal. Ideal mode for efficient and accurate testing of standard parts - ideal mode for efficient and accurate testing of standard parts
- Internal memory for up to 500 measurements
- Continuous analogue output: Linear voltage signal in relation to the load (0–2 V)
- Delivered in a hard carrying case
- Standard attachments: as shown below (not for SAUTER FL 2K)
- Selectable measuring units: N, kN, kgf, ozf, lbf
- PEAK function to fix the current measured values
- Turnable display with backlight
- Selectable measuring units: N, lb, kg, g
- SAUTER FT 50, FT 200 with internal sensor
- KERN FT 1K with remote sensor, see enlarged picture
- Standard attachments: as shown below; extension rod: 125 mm
- Delivered in a hard carrying case
The force sensor HySense® FO 110 is a shear force sensor according the deflecting beam principle. Since a force and the deflection of a beam is proportional, this sensor is able to determine a force by measuring its elongation or change in length. Due to its compact design, these traction-pressure force sensors can be used in the laboratory, as well as in industrial environments. Made with corrosion-proof steel, HySense® FO 110 have a standardized nominal characteristic value. They can be mounted easily allowing simple integration into existing structures. It is available for several measurement ranges from 0-20 kN. Measuring / collection of e.g.
- moulding and insertion forces
- spring forces
- cutting forces
- force and force control during assembly
- pressing forces in drilling machines
The force sensor HySense® FO 210 is a traction force sensor. It works to the principle of centerline force measurement. The force sensor is a threaded rod. This allows easy and universal fastening. The application chamber for the resistance strain gauge is protected from mechanical and chemical damage by an aluminium tube, cast with a highly elastic compound. Full bridges of resistance strain gauges measure the elongation and lateral expansion caused by traction forces. It is available for several measurement ranges from 0-250 kN. Applications / measurement ranges:
-
- Lifts
- Cranes and housings
- Twistings of masts, towers or platforms
- Capacity range from 0.5t up to 10t
- Radio-Frequency 2.4GHz chipset for wireless range up to 400m with Tractel® dynaforTM HHD, large displays AL128, DMU and software accessories
- Bluetooth chipset for a connection to any smartdevice equipped with our free app', up to 30m
- 0.1% accuracy of full scale
- Powered by 3 AA batteries
- IP 64
- Unique loadcell compatible with clevis hook and shackle
 Datasheet |
| User manual |
The dynafor™ LLZ2 becomes the dynafor™ Industrial. The proven technology of the loadcell remains the same. Featuring an integrated display, the dynafor™ Industrial series of load indicators provides great value, with an accuracy of 0.3%. Specifications:
- Capacity range from 1t up to 20t
- LCD display of 5-digit of 17.8mm height
- 0.3% accuracy of full scale
- Automatic stop set at 20 min (can be delete in option)
- Multiple integrated functions (ON, Tare, Peak Hold, Units change)
- Units (kg, t, daN, lbs, ton (US))
- IP65
| Datasheet |
| User manual |
Measurement of tensile strength of guide ropes. Easy solution without disassembly of the taut cable.
| User manual |
- Capacity range from 1t up to 250t
- Radio-Frequency 2.4GHz chipset for wireless range up to 400m with Tractel® Dynafor HHD, large displays AL128 & AL63, DMU and software accessories
- Bluetooth chipset for a connection to any smartdevice equipped with our free app', up to 30m
- Both Bluetooth and Radio-Frequency 2.4 GHz available
- 0.2% accuracy of full scale
- Powered by 3 AA batteries
- IP 65
| Datasheet |
| User manual |
The dynarope™ tension meter is a precision device for measuring forces in a tensioned cable or rope. The meter can be attached directly to the cable and has a fixed display. Applications: antenna wires, suspension bridges, electronics, sailing ships, etc. When the tension meter is placed on a tensioned cable, the load cell will generate a signal which is more or less proportional to the force. There is a large variety of cables, each cable having its own characteristics such as composition, diameter, rigidity, density, etc. The database includes several basic wire rope data. The HF 37 series can be connected to a PC for managing and storing measurement results. Delivery (kit) includes: Plastic case, measuring sensor with display, batteries, USB cable and software loader light. Including: CE certificate, calibration report and user and maintenance manual. A convenient weigher including hooks for measuring small weights quickly and easily.
- Can be placed directly on cable or rope
- Extensive wire rope database
- IP 65
- Customized setting
- Accuracy: <1% FS
- Cables 5-18 mm
| User manual |
- Mecha 3.2 for load capacity from 200 daN to 3200 daN at the wire (5-16 mm)
- Mecha 7 for load capacity from 500 daN to 7000 daN at the wire (17-26 mm)
- Mecha 12 for load capacity from 1000 daN to 12000 daN at the wire (27-36 mm)
| Datasheet |
| User manual |
- 5-digit LCD display, 14 mm
- Safety factor: at least 4 times WLL
- Accuracy: 0.5% of measuring range
- Units: kg, daN, lbs
- Protection class: IP40
- Operating temperature: -10 to +50 °C
- In conformity with: CEM2004/108/C
| User manual |
Force Sensors & Force Gauges – reliable tension/compression measurement for test rigs, production & CM
Force sensors (load cells/transducers) measure tension, compression and alternating forces from N to MN—robust and precise for test benches, assembly/joining, presses, materials testing, robotics and condition monitoring. Common designs include S-beam, C/tension/compression, ring/donut, miniature, button/canister, multi-axis as well as piezoelectric and hydraulic solutions.
Signals & interfaces: mV/V bridge, ±10 V, 4–20 mA, 0–10 V, USB, CANopen/J1939, IO-Link, Modbus. Options: IP65–IP68, ATEX, high-temperature, overload protection, integrated amplifiers, connectors and factory/DAkkS calibration.
ICS Schneider Messtechnik supports selection & sizing, mechanical coupling, signal conditioning, calibration and integration into PLC/SCADA/IIoT.
FAQ on Force Sensors & Gauges
Answers on transducer types, selection, mounting, accuracy, calibration, signal chains and best practices.
Which load-cell designs exist and where are they used?
| Design | Strengths | Typical use |
|---|---|---|
| S-beam (tension/compression) | Universal, compact, good linearity | Hanging scales, tension/compression tests, EoL checks |
| Button/canister | High loads, rugged | Press force, joining, support force |
| Ring (donut) | Through-bolt load path, symmetric | Bolt preload, clamping forces |
| Miniature | Very small, fast dynamics | Robotics, medical, R&D |
| Multi-axis (Fx/Fy/Fz) | Vector forces/moments | Handling systems, friction/contact studies |
| Piezoelectric | Very high bandwidth, dynamic forces | Impact/impulse, tool monitoring |
| Hydraulic | Indication without electronics, robust | Simple monitoring, harsh environments |
Which measuring principles are used?
The standard is strain-gauge bridges (Wheatstone) for static and quasi-static loads. Piezoelectric sensors excel for dynamic/impulse forces and trend monitoring.
How do I choose the measuring range?
Size for the maximum operating load with 10–30 % headroom. For varying loads, consider overload rating (e.g., 150–300 % FS) and the mechanical safety factor.
What accuracy is realistic?
Quality SG load cells achieve ±0.03…0.1 % FS (linearity/hysteresis). System accuracy also depends on the amplifier, EMC and mounting.
What is creep and why does it matter?
Creep is the time-dependent output under constant load. For long dwell times choose a low creep spec (e.g., <0.03 % FS/30 min).
How do I mount force sensors correctly?
- Flat, hard faces and centered load application.
- Use load buttons/spherical seats to minimize side loads.
- Avoid bending/torque; provide cable strain relief.
How do I decouple side loads and moments?
With rod ends, spherical washers, cardan joints, linear guides and proper alignment of the force axis.
What’s special about miniature and ring sensors?
Precise centering, correct washers/torque and sufficient stiffness of the mating structure are critical; follow the mounting guide.
Which signal chain is appropriate?
| Sensor | Conditioning | Output |
|---|---|---|
| SG (mV/V) | Bridge amplifier | ±10 V, 4–20 mA, digital bus |
| Piezo | Charge amplifier (pC/V) | Voltage to DAQ/controller |
| Smart | Integrated electronics | IO-Link, CANopen, Modbus, USB |
How should I size bandwidth & sampling?
Choose a sampling rate at least 5–10× the highest relevant frequency (Nyquist + margin). For impact/impulse use ≥5 kHz up to 50 kHz depending on the task.
How do I manage temperature & zero/span drift?
Select sensors with TC-zero/TC-span compensation, thermally decouple electronics, perform zero/tare before measurement and log temperature.
How often should I calibrate?
Rule of thumb: annually, or semi-annually for QA-critical use or after overload/events (verify as-found). ICS provides factory/DAkkS certificates.
Which calibration methods are common?
Deadweights/lever arms for low/mid ranges, hydraulic references for high forces, and transfer standards for field checks; report with k=2 uncertainty.
How do I handle dynamic forces?
Use piezoelectric sensors for fast transients, or SG cells with high-speed DAQ. Ensure a stiff mechanical chain and short signal paths.
Which protection classes & environments are possible?
IP65–IP68, stainless/aluminum bodies, optional ATEX and high-temperature. Select cables/connectors for media/motion (drag chain, UV, oil).
How do I integrate load cells with PLC/SCADA/IIoT?
Use analog 4–20 mA / 0–10 V to PLC, or IO-Link/CANopen/Modbus/USB to controllers/PCs. Implement alarms, limits and trend analysis in SCADA/CM.
How do I detect overload or damage?
Watch for zero shift, increased hysteresis, noise or mechanical deformation. After incidents run an as-found calibration.
What are common pitfalls to avoid?
- Side/bending loads due to poor kinematics.
- Soft/rough seats → creep/misalignment.
- EMC issues from bad grounding/shielding.
- Cable strain/kinks at the gland.
What matters for multi-axis force measurement?
Calibrate axes Fx/Fy/Fz, evaluate cross-talk, ensure perfectly flat/centered mounting, and size DAQ for 3D force vectors.
Do you support design & commissioning?
Yes—we define the form factor/range, provide amplifiers/DAQ, develop the mounting concept, prepare calibration/test plans and integrate with PLC/SCADA/IIoT.